一. Overall Equipment Introduction
The DWT9851 Wireless Remote Radar Level Monitoring System consists of a radar intelligent flange and a low-power battery-powered composite instrument, which is easy to install. The device uses an independent battery power supply, requiring no external mains power and no on-site wiring, making it highly suitable for outdoor tanks, mobile tank containers, and scenarios with no power supply. The device can simultaneously monitor one channel of liquid level, one channel of pressure, and one channel of temperature. Temperature measurement is equipped with a PT1000 platinum resistance sensor, ensuring stable and reliable data. All operational parameters can be displayed in real-time on the local instrument, providing a clear and visual view of field conditions.
二. Core Technologies and Product Advantages
1. Non-contact radar measurement, suitable for complex electrolyte media
The device uses high-frequency radar monitoring principles, calculating liquid level data by emitting high-frequency electromagnetic waves and receiving signals reflected from the liquid surface, with no components in contact with the electrolyte throughout the process. This effectively avoids equipment failure and measurement deviations caused by medium corrosion, crystallization, adhesion, or material buildup, making it suitable for highly clean and strongly corrosive electrolyte environments. It operates stably with low daily maintenance requirements.
2. Independent battery power, flexible deployment without wiring
Relying on a built-in low-power battery pack to operate independently, it eliminates dependence on mains electricity and wiring as required by traditional equipment. This makes it compatible with mobile tank containers, outdoor yards, and temporary tanks where wiring is limited. Construction is simple, and modifications have a short cycle, significantly reducing on-site installation and operation costs.
3. Integrated multi-parameter monitoring, more comprehensive operational data
A single device can simultaneously collect three core process parameters: liquid level, temperature, and pressure, replacing multiple separate monitoring instruments. This streamlines on-site equipment layout, enables full-condition, round-the-clock online monitoring of tanks, and meets the enterprise’s needs for process control and safety inspection data.
4. Dual-mode positioning and 4G wireless transmission for digital management
The device is equipped with a GPS/BD dual-mode positioning module and a 4G communication module, allowing real-time location tracking of mobile tank containers. This enables tank traceability, ledger management, and dynamic scheduling, resolving issues of dispersed tanks and chaotic management. Monitoring data can be uploaded to cloud servers via the 4G network, supporting customizable upload intervals. When abnormal levels, temperature, or pressure occur, the system can push alert information in real-time, helping enterprises proactively identify risks and achieve proactive safety management.
三. Applicable Scenarios
This solution is mainly applicable to the storage and transportation of electrolyte tanks in the new energy industry, raw material storage tanks, batching tanks, and intermediate buffer tanks. It is also suitable for integrated online monitoring of liquid level, temperature, and pressure in various ambient pressure vessels in the fine chemical industry.
四. Value of the Solution
This electrolyte tank monitoring solution effectively addresses the industry's shortcomings of traditional contact-type instruments, such as high failure rates, frequent maintenance, lagging data, and passive management. With the comprehensive advantages of being wiring-free, low maintenance, highly stable, traceable, and intelligent, it can help enterprises reduce equipment operation and maintenance costs, improve storage and transportation safety management, and enhance the digital monitoring system of operating conditions, providing reliable hardware and solution support for the intelligent and standardized upgrading of the new energy and fine chemical industries.